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| LM2575 1.0 A, Adjustable Output Voltage, Step-Down Switching Regulator The LM2575 series of regulators are monolithic integrated circuits ideally suited for easy and convenient design of a step-down switching regulator (buck converter). All circuits of this series are capable of driving a 1.0 A load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3 V, 5.0 V, 12 V, 15 V, and an adjustable output version. These regulators were designed to minimize the number of external components to simplify the power supply design. Standard series of inductors optimized for use with the LM2575 are offered by several different inductor manufacturers. Since the LM2575 converter is a switch-mode power supply, its efficiency is significantly higher in comparison with popular three-terminal linear regulators, especially with higher input voltages. In many cases, the power dissipated by the LM2575 regulator is so low, that no heatsink is required or its size could be reduced dramatically. The LM2575 features include a guaranteed 4% tolerance on output voltage within specified input voltages and output load conditions, and 10% on the oscillator frequency (2% over 0C to 125C). External shutdown is included, featuring 80 mA typical standby current. The output switch includes cycle-by-cycle current limiting, as well as thermal shutdown for full protection under fault conditions. Features http://onsemi.com 1 5 TO-220 TV SUFFIX CASE 314B Heatsink surface connected to Pin 3 TO-220 T SUFFIX CASE 314D 1 5 Pin 1. 2. 3. 4. 5. Vin Output Ground Feedback ON/OFF * 3.3 V, 5.0 V, 12 V, 15 V, and Adjustable Output Versions * Adjustable Version Output Voltage Range of 1.23 V to 37 V 4% * * * * * * * * * * * * * * * * Maximum Over Line and Load Conditions Guaranteed 1.0 A Output Current Wide Input Voltage Range: 4.75 V to 40 V Requires Only 4 External Components 52 kHz Fixed Frequency Internal Oscillator TTL Shutdown Capability, Low Power Standby Mode High Efficiency Uses Readily Available Standard Inductors Thermal Shutdown and Current Limit Protection Moisture Sensitivity Level (MSL) Equals 1 Pb-Free Packages are Available Simple and High-Efficiency Step-Down (Buck) Regulators Efficient Pre-Regulator for Linear Regulators On-Card Switching Regulators Positive to Negative Converters (Buck-Boost) Negative Step-Up Converters Power Supply for Battery Chargers 1 5 D2PAK D2T SUFFIX CASE 936A Heatsink surface (shown as terminal 6 in case outline drawing) is connected to Pin 3 ORDERING INFORMATION See detailed ordering and shipping information in the package dimensions section on page 24 of this data sheet. Applications *For additional information on our Pb-Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. DEVICE MARKING INFORMATION See general marking information in the device marking section on page 24 of this data sheet. (c) Semiconductor Components Industries, LLC, 2004 1 May, 2004 - Rev. 6 Publication Order Number: LM2575/D LM2575 Typical Application (Fixed Output Voltage Versions) Feedback 7.0 V - 40 V Unregulated DC Input +Vin Cin 100 mF 1 3 GND 5 LM2575 4 Output 2 ON/OFF L1 330 mH D1 1N5819 Cout 330 mF 5.0 V Regulated Output 1.0 A Load Representative Block Diagram and Typical Application Unregulated DC Input Cin 4 Feedback R2 Fixed Gain Error Amplifier Comparator Current Limit +Vin 1 3.1 V Internal Regulator ON/OFF ON/OFF 5 Output Voltage Versions 3.3 V 5.0 V 12 V 15 V For adjustable version R1 = open, R2 = 0 W R2 (W) 1.7 k 3.1 k 8.84 k 11.3 k R1 1.0 k Driver Freq Shift 18 kHz 52 kHz Oscillator Latch Output 1.0 Amp Switch Reset Thermal Shutdown 2 GND 3 D1 L1 Regulated Output Vout Cout Load 1.235 V Band-Gap Reference This device contains 162 active transistors. Figure 1. Block Diagram and Typical Application ABSOLUTE MAXIMUM RATINGS (Absolute Maximum Ratings indicate limits beyond which damage to the device may occur.) Rating Maximum Supply Voltage ON/OFF Pin Input Voltage Output Voltage to Ground (Steady-State) Power Dissipation Case 314B and 314D (TO-220, 5-Lead) Thermal Resistance, Junction-to-Ambient Thermal Resistance, Junction-to-Case Case 936A (D2PAK) Thermal Resistance, Junction-to-Ambient (Figure 34) Thermal Resistance, Junction-to-Case Storage Temperature Range Minimum ESD Rating (Human Body Model: C = 100 pF, R = 1.5 kW) Lead Temperature (Soldering, 10 s) Maximum Junction Temperature Symbol Vin - - PD RqJA RqJC PD RqJA RqJC Tstg - - TJ Value 45 -0.3 V V +Vin -1.0 Internally Limited 65 5.0 Internally Limited 70 5.0 -65 to +150 3.0 260 150 Unit V V V W C/W C/W W C/W C/W C kV C C Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit values (not normal operating conditions) and are not valid simultaneously. If these limits are exceeded, device functional operation is not implied, damage may occur and reliability may be affected. http://onsemi.com 2 LM2575 OPERATING RATINGS (Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.) Rating Operating Junction Temperature Range Supply Voltage Symbol TJ Vin Value -40 to +125 40 Unit C V SYSTEM PARAMETERS ([Note 1] Test Circuit Figure 14) ELECTRICAL CHARACTERISTICS (Unless otherwise specified, Vin = 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin = 25 V for the 12 V version, and Vin = 30 V for the 15 V version. ILoad = 200 mA. For typical values TJ = 25C, for min/max values TJ is the operating junction temperature range that applies [Note 2], unless otherwise noted.) Characteristics LM2575-3.3 (Note 1 Test Circuit Figure 14) Output Voltage (Vin = 12 V, ILoad = 0.2 A, TJ = 25C) Output Voltage (4.75 V Vin 40 V, 0.2 A ILoad 1.0 A) TJ = 25C TJ = -40 to +125C Efficiency (Vin = 12 V, ILoad = 1.0 A) LM2575-5 ([Note 1] Test Circuit Figure 14) Output Voltage (Vin = 12 V, ILoad = 0.2 A, TJ = 25C) Output Voltage (8.0 V Vin 40 V, 0.2 A ILoad 1.0 A) TJ = 25C TJ = -40 to +125C Efficiency (Vin = 12 V, ILoad = 1.0 A) LM2575-12 (Note 1 Test Circuit Figure 14) Output Voltage (Vin = 25 V, ILoad = 0.2 A, TJ = 25C) Output Voltage (15 V Vin 40 V, 0.2 A ILoad 1.0 A) TJ = 25C TJ = -40 to +125C Efficiency (Vin = 15V, ILoad = 1.0 A) LM2575-15 (Note 1 Test Circuit Figure 14) Output Voltage (Vin = 30 V, ILoad = 0.2 A, TJ = 25C) Output Voltage (18 V Vin 40 V, 0.2 A ILoad 1.0 A) TJ = 25C TJ = -40 to +125C Efficiency (Vin = 18 V, ILoad = 1.0 A) LM2575 ADJUSTABLE VERSION (Note 1 Test Circuit Figure 14) Feedback Voltage (Vin = 12 V, ILoad = 0.2 A, Vout = 5.0 V, TJ = 25C) Feedback Voltage (8.0 V Vin 40 V, 0.2 A ILoad 1.0 A, Vout = 5.0 V) TJ = 25C TJ = -40 to +125C Efficiency (Vin = 12 V, ILoad = 1.0 A, Vout = 5.0 V) VFB VFB 1.193 1.18 - 1.23 - 77 1.267 1.28 - % 1.217 1.23 1.243 V V Vout Vout 14.4 14.25 - 15 - 88 15.6 15.75 - % 14.7 15 15.3 V V Vout Vout 11.52 11.4 - 12 - 88 12.48 12.6 - % 11.76 12 12.24 V V Vout Vout 4.8 4.75 - 5.0 - 77 5.2 5.25 - % 4.9 5.0 5.1 V V Vout Vout 3.168 3.135 - 3.3 - 75 3.432 3.465 - % 3.234 3.3 3.366 V V Symbol Min Typ Max Unit 1. External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2575 is used as shown in the Figure 14 test circuit, system performance will be as shown in system parameters section. 2. Tested junction temperature range for the LM2575: Tlow = -40C Thigh = +125C http://onsemi.com 3 LM2575 DEVICE PARAMETERS ELECTRICAL CHARACTERISTICS (Unless otherwise specified, Vin = 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin = 25 V for the 12 V version, and Vin = 30 V for the 15 V version. ILoad = 200 mA. For typical values TJ = 25C, for min/max values TJ is the operating junction temperature range that applies [Note 2], unless otherwise noted.) Characteristics ALL OUTPUT VOLTAGE VERSIONS Feedback Bias Current (Vout = 5.0 V Adjustable Version Only) TJ = 25C TJ = -40 to +125C Oscillator Frequency Note 3 TJ = 25C TJ = 0 to +125C TJ = -40 to +125C Saturation Voltage (Iout = 1.0 A Note 4) TJ = 25C TJ = -40 to +125C Max Duty Cycle ("on") Note 5 Current Limit (Peak Current Notes 4 and 3) TJ = 25C TJ = -40 to +125C Output Leakage Current Notes 6 and 7, TJ = 25C Output = 0 V Output = -1.0 V Quiescent Current Note 6 TJ = 25C TJ = -40 to +125C Standby Quiescent Current (ON/OFF Pin = 5.0 V ("off")) TJ = 25C TJ = -40 to +125C ON/OFF Pin Logic Input Level (Test Circuit Figure 14) Vout = 0 V TJ = 25C TJ = -40 to +125C Vout = Nominal Output Voltage TJ = 25C TJ = -40 to +125C ON/OFF Pin Input Current (Test Circuit Figure 14) ON/OFF Pin = 5.0 V ("off"), TJ = 25C ON/OFF Pin = 0 V ("on"), TJ = 25C Ib - - fosc - 47 42 Vsat - - DC ICL 1.7 1.4 IL - - IQ - - Istby - - VIH 2.2 2.4 VIL - - IIH IIL - - 1.2 - 15 0 1.0 0.8 mA 30 5.0 1.4 - - - 80 - 200 400 V 5.0 - 9.0 11 mA 0.8 6.0 2.0 20 mA 2.3 - 3.0 3.2 mA 94 1.0 - 98 1.2 1.3 - % A 52 - - - 58 63 V 25 - 100 200 kHz nA Symbol Min Typ Max Unit 3. The oscillator frequency reduces to approximately 18 kHz in the event of an output short or an overload which causes the regulated output voltage to drop approximately 40% from the nominal output voltage. This self protection feature lowers the average dissipation of the IC by lowering the minimum duty cycle from 5% down to approximately 2%. 4. Output (Pin 2) sourcing current. No diode, inductor or capacitor connected to output pin. 5. Feedback (Pin 4) removed from output and connected to 0 V. 6. Feedback (Pin 4) removed from output and connected to +12 V for the Adjustable, 3.3 V, and 5.0 V versions, and +25 V for the 12 V and 15 V versions, to force the output transistor "off". 7. Vin = 40 V. http://onsemi.com 4 LM2575 TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 14) 0.6 Vout , OUTPUT VOLTAGE CHANGE (%) Vout , OUTPUT VOLTAGE CHANGE (%) 0.4 0.2 0 -0.2 -0.4 -0.6 -50 Vin = 20 V ILoad = 200 mA Normalized at TJ = 25C 1.0 0.8 0.6 0.4 0.2 0 -0.2 12 V and 15 V ILoad = 200 mA TJ = 25C 3.3 V, 5.0 V and Adj -25 0 25 50 75 100 125 0 5.0 10 15 20 25 30 35 40 TJ, JUNCTION TEMPERATURE (C) Vin, INPUT VOLTAGE (V) Figure 2. Normalized Output Voltage Figure 3. Line Regulation 1.2 Vsat , SATURATION VOLTAGE (V) 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0 125C 25C -40C IO , OUTPUT CURRENT (A) 3.0 2.5 2.0 1.5 1.0 0.5 Vin = 25 V 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0 -50 -25 0 25 50 75 100 125 SWITCH CURRENT (A) TJ, JUNCTION TEMPERATURE (C) Figure 4. Switch Saturation Voltage Figure 5. Current Limit 2.0 INPUT-OUTPUT DIFFERENTIAL (V) 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 -50 -25 0 25 50 75 100 125 ILoad = 200 mA ILoad = 1.0 A IQ , QUIESCENT CURRENT (mA) DVout = 5% Rind = 0.2 W 20 18 16 14 12 10 8.0 6.0 4.0 0 5.0 10 15 20 25 30 35 40 ILoad = 200 mA ILoad = 1.0 A Vout = 5.0 V Measured at Ground Pin TJ = 25C TJ, JUNCTION TEMPERATURE (C) Vin, INPUT VOLTAGE (V) Figure 6. Dropout Voltage Figure 7. Quiescent Current http://onsemi.com 5 LM2575 Istby , STANDBY QUIESCENT CURRENT ( A) TJ = 25C Istby , STANDBY QUIESCENT CURRENT ( A) 120 100 80 60 40 20 0 0 5.0 10 15 20 25 30 35 40 Vin, INPUT VOLTAGE (V) 120 100 80 60 40 20 0 -50 Vin = 12 V VON/OFF = 5.0 V -25 0 25 50 75 100 125 TJ, JUNCTION TEMPERATURE (C) Figure 8. Standby Quiescent Current Figure 9. Standby Quiescent Current 2.0 0 -2.0 -4.0 -6.0 -8.0 -10 -50 IFB , FEEDBACK PIN CURRENT (nA) NORMALIZED FREQUENCY (%) Vin = 12 V Normalized at 25C 40 Adjustable Version Only 20 0 -20 -25 0 25 50 75 100 125 -40 -50 -25 0 25 50 75 100 125 TJ, JUNCTION TEMPERATURE (C) TJ, JUNCTION TEMPERATURE (C) Figure 10. Oscillator Frequency Figure 11. Feedback Pin Current OUTPUT VOLTAGE (PIN 2) 10 V 0 I Load, LOAD CURRENT (A) Vout , OUTPUT VOLTAGE CHANGE (mV) 100 0 OUTPUT 1.0 A CURRENT (PIN 2) 0 INDUCTOR CURRENT -100 1.0 A 0.5 A 1.0 0.5 0 OUTPUT 20 mV RIPPLE /DIV VOLTAGE 5.0 ms/DIV 100 ms/DIV Figure 12. Switching Waveforms Figure 13. Load Transient Response http://onsemi.com 6 LM2575 5.0 Output Voltage Versions Feedback Vin + 1 4 LM2575-5 Output 3 Cin 100 mF/50 V GND 5 2 ON/OFF D1 1N5819 Cout 330 mF /16 V Load L1 330 mH Vout Regulated Output Vin Unregulated DC Input 8.0 V - 40 V - Adjustable Output Voltage Versions Feedback Vin + 1 4 LM2575 Adjustable Output 2 ON/OFF D1 1N5819 Cout 330 mF /16 V R2 Load R1 L1 330 mH Vout Regulated Output 3 Unregulated DC Input 8.0 V - 40 V Cin 100 mF/50 V GND 5 - V out + V R2 + R1 ref 1 ) R2 R1 -1 V out V ref Where Vref = 1.23 V, R1 between 1.0 kW and 5.0 kW Figure 14. Typical Test Circuit PCB LAYOUT GUIDELINES As in any switching regulator, the layout of the printed circuit board is very important. Rapidly switching currents associated with wiring inductance, stray capacitance and parasitic inductance of the printed circuit board traces can generate voltage transients which can generate electromagnetic interferences (EMI) and affect the desired operation. As indicated in the Figure 14, to minimize inductance and ground loops, the length of the leads indicated by heavy lines should be kept as short as possible. For best results, single-point grounding (as indicated) or ground plane construction should be used. On the other hand, the PCB area connected to the Pin 2 (emitter of the internal switch) of the LM2575 should be kept to a minimum in order to minimize coupling to sensitive circuitry. Another sensitive part of the circuit is the feedback. It is important to keep the sensitive feedback wiring short. To assure this, physically locate the programming resistors near to the regulator, when using the adjustable version of the LM2575 regulator. http://onsemi.com 7 LM2575 PIN FUNCTION DESCRIPTION Pin 1 Symbol Vin Description (Refer to Figure 1) This pin is the positive input supply for the LM2575 step-down switching regulator. In order to minimize voltage transients and to supply the switching currents needed by the regulator, a suitable input bypass capacitor must be present (Cin in Figure 1). This is the emitter of the internal switch. The saturation voltage Vsat of this output switch is typically 1.0 V. It should be kept in mind that the PCB area connected to this pin should be kept to a minimum in order to minimize coupling to sensitive circuitry. Circuit ground pin. See the information about the printed circuit board layout. This pin senses regulated output voltage to complete the feedback loop. The signal is divided by the internal resistor divider network R2, R1 and applied to the non-inverting input of the internal error amplifier. In the Adjustable version of the LM2575 switching regulator this pin is the direct input of the error amplifier and the resistor network R2, R1 is connected externally to allow programming of the output voltage. It allows the switching regulator circuit to be shut down using logic level signals, thus dropping the total input supply current to approximately 80 mA. The input threshold voltage is typically 1.4 V. Applying a voltage above this value (up to +Vin) shuts the regulator off. If the voltage applied to this pin is lower than 1.4 V or if this pin is connected to ground, the regulator will be in the "on" condition. 2 Output 3 4 GND Feedback 5 ON/OFF DESIGN PROCEDURE Buck Converter Basics The inductor current during this time is: I L(off) + V out - V L D t off The LM2575 is a "Buck" or Step-Down Converter which is the most elementary forward-mode converter. Its basic schematic can be seen in Figure 15. The operation of this regulator topology has two distinct time periods. The first one occurs when the series switch is on, the input voltage is connected to the input of the inductor. The output of the inductor is the output voltage, and the rectifier (or catch diode) is reverse biased. During this period, since there is a constant voltage source connected across the inductor, the inductor current begins to linearly ramp upwards, as described by the following equation: I L(on) + V in - V out t on L This period ends when the power switch is once again turned on. Regulation of the converter is accomplished by varying the duty cycle of the power switch. It is possible to describe the duty cycle as follows: t d + on , where T is the period of switching. T For the buck converter with ideal components, the duty cycle can also be described as: V d + out V in During this "on" period, energy is stored within the core material in the form of magnetic flux. If the inductor is properly designed, there is sufficient energy stored to carry the requirements of the load during the "off" period. Power Switch L Figure 16 shows the buck converter idealized waveforms of the catch diode voltage and the inductor current. Von(SW) Diode Voltage Vout Power Switch Off Vin D1 Cout RLoad Power Switch On Power Switch Off Power Switch On Time Inductor Current Figure 15. Basic Buck Converter VD(FWD) Ipk ILoad(AV) Imin Diode Power Switch Diode Power Switch Time The next period is the "off" period of the power switch. When the power switch turns off, the voltage across the inductor reverses its polarity and is clamped at one diode voltage drop below ground by catch dioded. Current now flows through the catch diode thus maintaining the load current loop. This removes the stored energy from the inductor. Figure 16. Buck Converter Idealized Waveforms http://onsemi.com 8 LM2575 Procedure (Fixed Output Voltage Version) In order to simplify the switching regulator design, a step-by-step design procedure and example is provided. Procedure Given Parameters: Vout = Regulated Output Voltage (3.3 V, 5.0 V, 12 V or 15 V) Vin(max) = Maximum DC Input Voltage ILoad(max) = Maximum Load Current 1. Controller IC Selection According to the required input voltage, output voltage and current, select the appropriate type of the controller IC output voltage version. 2. Input Capacitor Selection (Cin) To prevent large voltage transients from appearing at the input and for stable operation of the converter, an aluminium or tantalum electrolytic bypass capacitor is needed between the input pin +Vin and ground pin GND. This capacitor should be located close to the IC using short leads. This capacitor should have a low ESR (Equivalent Series Resistance) value. 3. Catch Diode Selection (D1) A. Since the diode maximum peak current exceeds the regulator maximum load current the catch diode current rating must be at least 1.2 times greater than the maximum load current. For a robust design the diode should have a current rating equal to the maximum current limit of the LM2575 to be able to withstand a continuous output short B. The reverse voltage rating of the diode should be at least 1.25 times the maximum input voltage. 4. Inductor Selection (L1) A. According to the required working conditions, select the correct inductor value using the selection guide from Figures 17 to 21. B. From the appropriate inductor selection guide, identify the inductance region intersected by the Maximum Input Voltage line and the Maximum Load Current line. Each region is identified by an inductance value and an inductor code. C. Select an appropriate inductor from the several different manufacturers part numbers listed in Table 1 or Table 2. When using Table 2 for selecting the right inductor the designer must realize that the inductor current rating must be higher than the maximum peak current flowing through the inductor. This maximum peak current can be calculated as follows: V -V out t on in +I ) I p(max) Load(max) 2L where ton is the "on" time of the power switch and V ton + out x 1 V fosc in For additional information about the inductor, see the inductor section in the "External Components" section of this data sheet. Given Parameters: Vout = 5.0 V Vin(max) = 20 V ILoad(max) = 0.8 A 1. Controller IC Selection According to the required input voltage, output voltage, current polarity and current value, use the LM2575-5 controller IC 2. Input Capacitor Selection (Cin) A 47 mF, 25 V aluminium electrolytic capacitor located near to the input and ground pins provides sufficient bypassing. Example 3. Catch Diode Selection (D1) A. For this example the current rating of the diode is 1.0 A. B. Use a 30 V 1N5818 Schottky diode, or any of the suggested fast recovery diodes shown in the Table 4. 4. Inductor Selection (L1) A. Use the inductor selection guide shown in Figures 17 to 21. B. From the selection guide, the inductance area intersected by the 20 V line and 0.8 A line is L330. C. Inductor value required is 330 mH. From the Table 1 or Table 2, choose an inductor from any of the listed manufacturers. http://onsemi.com 9 LM2575 Procedure (Fixed Output Voltage Version) (continued)In order to simplify the switching regulator design, a step-by-step design procedure and example is provided. Procedure 5. Output Capacitor Selection (Cout) A. Since the LM2575 is a forward-mode switching regulator with voltage mode control, its open loop 2-pole-2-zero frequency characteristic has the dominant pole-pair determined by the output capacitor and inductor values. For stable operation and an acceptable ripple voltage, (approximately 1% of the output voltage) a value between 100 mF and 470 mF is recommended. B. Due to the fact that the higher voltage electrolytic capacitors generally have lower ESR (Equivalent Series Resistance) numbers, the output capacitor's voltage rating should be at least 1.5 times greater than the output voltage. For a 5.0 V regulator, a rating at least 8V is appropriate, and a 10 V or 16 V rating is recommended. Example 5. Output Capacitor Selection (Cout) A. Cout = 100 mF to 470 mF standard aluminium electrolytic. B. Capacitor voltage rating = 16 V. Procedure (Adjustable Output Version: LM2575-Adj) Procedure Given Parameters: Vout = Regulated Output Voltage Vin(max) = Maximum DC Input Voltage ILoad(max) = Maximum Load Current 1. Programming Output Voltage To select the right programming resistor R1 and R2 value (see Figure 14) use the following formula: V out + V ref 1) R2 R1 where Vref = 1.23 V Given Parameters: Vout = 8.0 V Vin(max) = 12 V ILoad(max) = 1.0 A 1. Programming Output Voltage (selecting R1 and R2) Select R1 and R2: V out + 1.23 1 ) R2 + R1 V out V ref R2 R1 Select R1 = 1.8 kW + 1.8 k 8.0 V *1 1.23 V Example Resistor R1 can be between 1.0 k and 5.0 kW. (For best temperature coefficient and stability with time, use 1% metal film resistors). V out R2 + R1 -1 V ref 2. Input Capacitor Selection (Cin) To prevent large voltage transients from appearing at the input and for stable operation of the converter, an aluminium or tantalum electrolytic bypass capacitor is needed between the input pin +Vin and ground pin GND This capacitor should be located close to the IC using short leads. This capacitor should have a low ESR (Equivalent Series Resistance) value. For additional information see input capacitor section in the "External Components" section of this data sheet. 3. Catch Diode Selection (D1) A. Since the diode maximum peak current exceeds the regulator maximum load current the catch diode current rating must be at least 1.2 times greater than the maximum load current. For a robust design, the diode should have a current rating equal to the maximum current limit of the LM2575 to be able to withstand a continuous output short. B. The reverse voltage rating of the diode should be at least 1.25 times the maximum input voltage. *1 R2 = 9.91 kW, choose a 9.88 k metal film resistor. 2. Input Capacitor Selection (Cin) A 100 mF aluminium electrolytic capacitor located near the input and ground pin provides sufficient bypassing. 3. Catch Diode Selection (D1) A. For this example, a 3.0 A current rating is adequate. B. Use a 20 V 1N5820 or MBR320 Schottky diode or any suggested fast recovery diode in the Table 4. http://onsemi.com 10 LM2575 Procedure (Adjustable Output Version: LM2575-Adj) (continued) Procedure 4. Inductor Selection (L1) A. Use the following formula to calculate the inductor Volt x microsecond [V x ms] constant: V out 6 x 10 [V x ms] E x T + V - V out in F[Hz] V on B. Match the calculated E x T value with the corresponding number on the vertical axis of the Inductor Value Selection Guide shown in Figure 21. This E x T constant is a measure of the energy handling capability of an inductor and is dependent upon the type of core, the core area, the number of turns, and the duty cycle. C. Next step is to identify the inductance region intersected by the E x T value and the maximum load current value on the horizontal axis shown in Figure 21. D. From the inductor code, identify the inductor value. Then select an appropriate inductor from the Table 1 or Table 2. The inductor chosen must be rated for a switching frequency of 52 kHz and for a current rating of 1.15 x IIoad. The inductor current rating can also be determined by calculating the inductor peak current: I p(max) +I Example 4. Inductor Selection (L1) A. Calculate E x T [V x ms] constant: E x T + (12 - 8.0) x 8.0 x 1000 + 51 [V x ms] 52 12 B. E x T = 51 [V x ms] C. ILoad(max) = 1.0 A Inductance Region = L220 D. Proper inductor value = 220 mH Choose the inductor from the Table 1 or Table 2. Load(max) ) V in - V out t on 2L where ton is the "on" time of the power switch and t on + V out V x 1 f osc in For additional information about the inductor, see the inductor section in the "External Components" section of this data sheet. 5. Output Capacitor Selection (Cout) A. Since the LM2575 is a forward-mode switching regulator with voltage mode control, its open loop 2-pole-2-zero frequency characteristic has the dominant pole-pair determined by the output capacitor and inductor values. For stable operation, the capacitor must satisfy the following requirement: V in(max) [F] Cout w 7.785 V out x L [H] B. Capacitor values between 10 mF and 2000 mF will satisfy the loop requirements for stable operation. To achieve an acceptable output ripple voltage and transient response, the output capacitor may need to be several times larger than the above formula yields. C. Due to the fact that the higher voltage electrolytic capacitors generally have lower ESR (Equivalent Series Resistance) numbers, the output capacitor's voltage rating should be at least 1.5 times greater than the output voltage. For a 5.0 V regulator, a rating of at least 8V is appropriate, and a 10 V or 16 V rating is recommended. 5. Output Capacitor Selection (Cout) A. Cout w 7.785 12 + 53 F 8.220 To achieve an acceptable ripple voltage, select Cout = 100 mF electrolytic capacitor. http://onsemi.com 11 LM2575 INDUCTOR VALUE SELECTION GUIDE 60 Vin , MAXIMUM INPUT VOLTAGE (V) 20 15 10 8.0 7.0 6.0 H1000 L680 L470 L330 L220 L150 L100 5.0 0.2 60 40 25 20 15 12 10 9.0 L220 8.0 L150 7.0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 H1500 H1000 L680 L470 L330 0.3 0.4 0.5 0.6 0.8 1.0 Vin , MAXIMUM INPUT VOLTAGE (V) IL, MAXIMUM LOAD CURRENT (A) IL, MAXIMUM LOAD CURRENT (A) Figure 17. LM2575-3.3 Figure 18. LM2575-5.0 60 Vin , MAXIMUM INPUT VOLTAGE (V) 40 30 25 20 18 17 16 15 14 0.2 L680 L470 L330 L220 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 H2200 Vin , MAXIMUM INPUT VOLTAGE (V) H1500 H1000 H680 H470 60 40 35 30 25 22 20 19 18 17 0.2 L680 H2200 H1500 H1000 H680 H470 L470 L330 L220 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 IL, MAXIMUM LOAD CURRENT (A) IL, MAXIMUM LOAD CURRENT (A) Figure 19. LM2575-12 Figure 20. LM2575-15 200 150 125 100 80 70 60 50 40 30 20 0.2 H2200 H1500 H1000 H680 H470 ET, VOLTAGE TIME (V s) L680 L470 L330 L220 L150 L100 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 IL, MAXIMUM LOAD CURRENT (A) Figure 21. LM2575-Adj NOTE: This Inductor Value Selection Guide is applicable for continuous mode only. http://onsemi.com 12 LM2575 Table 1. Inductor Selection Guide Inductor Code L100 L150 L220 L330 L470 L680 H150 H220 H330 H470 H680 H1000 H1500 H2200 Inductor Value 100 mH 150 mH 220 mH 330 mH 470 mH 680 mH 150 mH 220 mH 330 mH 470 mH 680 mH 1000 mH 1500 mH 2200 mH Pulse Eng PE-92108 PE-53113 PE-52626 PE-52627 PE-53114 PE-52629 PE-53115 PE-53116 PE-53117 PE-53118 PE-53119 PE-53120 PE-53121 PE-53122 Renco RL2444 RL1954 RL1953 RL1952 RL1951 RL1950 RL2445 RL2446 RL2447 RL1961 RL1960 RL1959 RL1958 RL2448 AIE 415-0930 415-0953 415-0922 415-0926 415-0927 415-0928 415-0936 430-0636 430-0635 430-0634 415-0935 415-0934 415-0933 415-0945 Tech 39 77 308 BV 77 358 BV 77 408 BV 77 458 BV - 77 508 BV 77 368 BV 77 410 BV 77 460 BV - 77 510 BV 77 558 BV - 77 610 BV Table 2. Inductor Selection Guide Inductance (mH) Current (A) 0.32 0.58 68 0.99 1.78 0.48 100 0.82 1.47 0.39 150 0.66 1.20 0.32 220 0.55 1.00 0.42 330 0.80 THT 67143940 67143990 67144070 67144140 67143980 67144060 67144130 - 67144050 67144120 67143960 67144040 67144110 67144030 67144100 Schott SMT 67144310 67144360 67144450 67144520 67144350 67144440 67144510 67144340 67144430 67144500 67144330 67144420 67144490 67144410 67144480 THT RL-1284-68-43 RL-5470-6 RL-5471-5 RL-5471-5 RL-5470-5 RL-5471-4 RL-5471-4 RL-5470-4 RL-5471-3 RL-5471-3 RL-5470-3 RL-5471-2 RL-5471-2 RL-5471-1 RL-5471-1 Renco SMT RL1500-68 RL1500-68 RL1500-68 - RL1500-100 RL1500-100 - RL1500-150 RL1500-150 - RL1500-220 RL1500-220 - RL1500-330 - Pulse Engineering THT PE-53804 PE-53812 PE-53821 PE-53830 PE-53811 PE-53820 PE-53829 PE-53810 PE-53819 PE-53828 PE-53809 PE-53818 PE-53827 PE-53817 PE-53826 SMT PE-53804-S PE-53812-S PE-53821-S PE-53830-S PE-53811-S PE-53820-S PE-53829-S PE-53810-S PE-53819-S PE-53828-S PE-53809-S PE-53818-S PE-53827-S PE-53817-S PE-53826-S Coilcraft SMT DO1608-68 DO3308-683 DO3316-683 DO5022P-683 DO3308-104 DO3316-104 DO5022P-104 DO3308-154 DO3316-154 DO5022P-154 DO3308-224 DO3316-224 DO5022P-224 DO3316-334 DO5022P-334 NOTE: Table 1 and Table 2 of this Indicator Selection Guide shows some examples of different manufacturer products suitable for design with the LM2575. http://onsemi.com 13 LM2575 Table 3. Example of Several Inductor Manufacturers Phone/Fax Numbers Pulse Engineering Inc. Pulse Engineering Inc. Europe Renco Electronics Inc. AIE Magnetics Coilcraft Inc. Coilcraft Inc., Europe Tech 39 Schott Corp. Phone Fax Phone Fax Phone Fax Phone Fax Phone Fax Phone Fax Phone Fax Phone Fax + 1-619-674-8100 + 1-619-674-8262 + 353 93 24 107 + 353 93 24 459 + 1-516-645-5828 + 1-516-586-5562 + 1-813-347-2181 + 1-708-322-2645 + 1-708-639-1469 + 44 1236 730 595 + 44 1236 730 627 + 33 8425 2626 + 33 8425 2610 + 1-612-475-1173 + 1-612-475-1786 Table 4. Diode Selection Guide gives an overview about both surface-mount and through-hole diodes for an effective design. Device listed in bold are available from ON Semiconductor. Schottky 1.0 A VR 20 V SMT SK12 THT 1N5817 SR102 1N5818 SR103 11DQ03 1N5819 SR104 11DQ04 MBR150 SR105 11DQ05 SMT SK32 MBRD320 SK33 MBRD330 3.0 A THT 1N5820 MBR320 SR302 1N5821 MBR330 SR303 31DQ03 1N5822 MBR340 SR304 31DQ04 MBR350 SR305 11DQ05 MURS320T3 MURS120T3 MUR120 11DF1 HER102 MURD320 MUR320 30WF10 MUR420 SMT 1.0 A THT SMT Ultra-Fast Recovery 3.0 A THT 30 V MBRS130LT3 SK13 40 V MBRS140T3 SK14 10BQ040 10MQ040 MBRS150 10BQ050 MBRS340T3 MBRD340 30WQ04 SK34 MBRD350 SK35 30WQ05 10BF10 50 V 31DF1 HER302 http://onsemi.com 14 LM2575 EXTERNAL COMPONENTS Input Capacitor (Cin) The Input Capacitor Should Have a Low ESR For stable operation of the switch mode converter a low ESR (Equivalent Series Resistance) aluminium or solid tantalum bypass capacitor is needed between the input pin and the ground pin to prevent large voltage transients from appearing at the input. It must be located near the regulator and use short leads. With most electrolytic capacitors, the capacitance value decreases and the ESR increases with lower temperatures. For reliable operation in temperatures below -25C larger values of the input capacitor may be needed. Also paralleling a ceramic or solid tantalum capacitor will increase the regulator stability at cold temperatures. RMS Current Rating of Cin (below 0.05 W), there is a possibility of an unstable feedback loop, resulting in oscillation at the output. This situation can occur when a tantalum capacitor, that can have a very low ESR, is used as the only output capacitor. At Low Temperatures, Put in Parallel Aluminium Electrolytic Capacitors with Tantalum Capacitors The important parameter of the input capacitor is the RMS current rating. Capacitors that are physically large and have large surface area will typically have higher RMS current ratings. For a given capacitor value, a higher voltage electrolytic capacitor will be physically larger than a lower voltage capacitor, and thus be able to dissipate more heat to the surrounding air, and therefore will have a higher RMS current rating. The consequence of operating an electrolytic capacitor above the RMS current rating is a shortened operating life. In order to assure maximum capacitor operating lifetime, the capacitor's RMS ripple current rating should be: Irms > 1.2 x d x ILoad Electrolytic capacitors are not recommended for temperatures below -25C. The ESR rises dramatically at cold temperatures and typically rises 3 times at -25C and as much as 10 times at -40C. Solid tantalum capacitors have much better ESR spec at cold temperatures and are recommended for temperatures below -25C. They can be also used in parallel with aluminium electrolytics. The value of the tantalum capacitor should be about 10% or 20% of the total capacitance. The output capacitor should have at least 50% higher RMS ripple current rating at 52 kHz than the peak-to-peak inductor ripple current. Catch Diode Locate the Catch Diode Close to the LM2575 The LM2575 is a step-down buck converter; it requires a fast diode to provide a return path for the inductor current when the switch turns off. This diode must be located close to the LM2575 using short leads and short printed circuit traces to avoid EMI problems. Use a Schottky or a Soft Switching Ultra-Fast Recovery Diode where d is the duty cycle, for a buck regulator V t d + on + out V T in |V out| t on and d + + for a buck boost regulator. * |V out| ) V T in Output Capacitor (Cout) For low output ripple voltage and good stability, low ESR output capacitors are recommended. An output capacitor has two main functions: it filters the output and provides regulator loop stability. The ESR of the output capacitor and the peak-to-peak value of the inductor ripple current are the main factors contributing to the output ripple voltage value. Standard aluminium electrolytics could be adequate for some applications but for quality design low ESR types are recommended. An aluminium electrolytic capacitor's ESR value is related to many factors such as the capacitance value, the voltage rating, the physical size and the type of construction. In most cases, the higher voltage electrolytic capacitors have lower ESR value. Often capacitors with much higher voltage ratings may be needed to provide low ESR values that are required for low output ripple voltage. The Output Capacitor Requires an ESR Value That Has an Upper and Lower Limit Since the rectifier diodes are very significant source of losses within switching power supplies, choosing the rectifier that best fits into the converter design is an important process. Schottky diodes provide the best performance because of their fast switching speed and low forward voltage drop. They provide the best efficiency especially in low output voltage applications (5.0 V and lower). Another choice could be Fast-Recovery, or Ultra-Fast Recovery diodes. It has to be noted, that some types of these diodes with an abrupt turnoff characteristic may cause instability or EMI troubles. A fast-recovery diode with soft recovery characteristics can better fulfill a quality, low noise design requirements. Table 4 provides a list of suitable diodes for the LM2575 regulator. Standard 50/60 Hz rectifier diodes such as the 1N4001 series or 1N5400 series are NOT suitable. Inductor As mentioned above, a low ESR value is needed for low output ripple voltage, typically 1% to 2% of the output voltage. But if the selected capacitor's ESR is extremely low The magnetic components are the cornerstone of all switching power supply designs. The style of the core and the winding technique used in the magnetic component's design has a great influence on the reliability of the overall power supply. Using an improper or poorly designed inductor can cause high voltage spikes generated by the rate of transitions in current within the switching power supply, and the possibility of core saturation can arise during an abnormal operational mode. Voltage spikes can cause the semiconductors to enter avalanche breakdown and the part can instantly fail if enough energy is applied. It can also http://onsemi.com 15 LM2575 cause significant RFI (Radio Frequency Interference) and EMI (Electro-Magnetic Interference) problems. Continuous and Discontinuous Mode of Operation The LM2575 step-down converter can operate in both the continuous and the discontinuous modes of operation. The regulator works in the continuous mode when loads are relatively heavy, the current flows through the inductor continuously and never falls to zero. Under light load conditions, the circuit will be forced to the discontinuous mode when inductor current falls to zero for certain period of time (see Figure 22 and Figure 23). Each mode has distinctively different operating characteristics, which can affect the regulator performance and requirements. In many cases the preferred mode of operation is the continuous mode. It offers greater output power, lower peak currents in the switch, inductor and diode, and can have a lower output ripple voltage. On the other hand it does require larger inductor values to keep the inductor current flowing continuously, especially at low output load currents and/or high input voltages. To simplify the inductor selection process, an inductor selection guide for the LM2575 regulator was added to this data sheet (Figures 17 through 21). This guide assumes that the regulator is operating in the continuous mode, and selects an inductor that will allow a peak-to-peak inductor ripple current to be a certain percentage of the maximum design load current. This percentage is allowed to change as different design load currents are selected. For light loads (less than approximately 200 mA) it may be desirable to operate the regulator in the discontinuous mode, because the inductor value and size can be kept relatively low. Consequently, the percentage of inductor peak-to-peak current increases. This discontinuous mode of operation is perfectly acceptable for this type of switching converter. Any buck regulator will be forced to enter discontinuous mode if the load current is light enough. POWER SWITCH CURRENT (A) the physical volume the inductor must fit within, and the amount of EMI (Electro-Magnetic Interference) shielding that the core must provide. The inductor selection guide covers different styles of inductors, such as pot core, E-core, toroid and bobbin core, as well as different core materials such as ferrites and powdered iron from different manufacturers. For high quality design regulators the toroid core seems to be the best choice. Since the magnetic flux is completely contained within the core, it generates less EMI, reducing noise problems in sensitive circuits. The least expensive is the bobbin core type, which consists of wire wound on a ferrite rod core. This type of inductor generates more EMI due to the fact that its core is open, and the magnetic flux is not completely contained within the core. When multiple switching regulators are located on the same printed circuit board, open core magnetics can cause interference between two or more of the regulator circuits, especially at high currents due to mutual coupling. A toroid, pot core or E-core (closed magnetic structure) should be used in such applications. Do Not Operate an Inductor Beyond its Maximum Rated Current 1.0 Exceeding an inductor's maximum current rating may cause the inductor to overheat because of the copper wire losses, or the core may saturate. Core saturation occurs when the flux density is too high and consequently the cross sectional area of the core can no longer support additional lines of magnetic flux. This causes the permeability of the core to drop, the inductance value decreases rapidly and the inductor begins to look mainly resistive. It has only the dc resistance of the winding. This can cause the switch current to rise very rapidly and force the LM2575 internal switch into cycle-by-cycle current limit, thus reducing the dc output load current. This can also result in overheating of the inductor and/or the LM2575. Different inductor types have different saturation characteristics, and this should be kept in mind when selecting an inductor. POWER SWITCH CURRENT (A) INDUCTOR CURRENT (A) 0 0.1 0 INDUCTOR CURRENT (A) 1.0 0 0.1 0 HORIZONTAL TIME BASE: 5.0 ms/DIV HORIZONTAL TIME BASE: 5.0 ms/DIV Figure 22. Continuous Mode Switching Current Waveforms Selecting the Right Inductor Style Some important considerations when selecting a core type are core material, cost, the output power of the power supply, Figure 23. Discontinuous Mode Switching Current Waveforms http://onsemi.com 16 LM2575 GENERAL RECOMMENDATIONS Output Voltage Ripple and Transients Source of the Output Ripple Heatsinking and Thermal Considerations The Through-Hole Package TO-220 Since the LM2575 is a switch mode power supply regulator, its output voltage, if left unfiltered, will contain a sawtooth ripple voltage at the switching frequency. The output ripple voltage value ranges from 0.5% to 3% of the output voltage. It is caused mainly by the inductor sawtooth ripple current multiplied by the ESR of the output capacitor. Short Voltage Spikes and How to Reduce Them The regulator output voltage may also contain short voltage spikes at the peaks of the sawtooth waveform (see Figure 24). These voltage spikes are present because of the fast switching action of the output switch, and the parasitic inductance of the output filter capacitor. There are some other important factors such as wiring inductance, stray capacitance, as well as the scope probe used to evaluate these transients, all these contribute to the amplitude of these spikes. To minimize these voltage spikes, low inductance capacitors should be used, and their lead lengths must be kept short. The importance of quality printed circuit board layout design should also be highlighted. Voltage spikes caused by switching action of the output switch and the parasitic inductance of the output capacitor The LM2575 is available in two packages, a 5-pin TO-220(T, TV) and a 5-pin surface mount D2PAK(D2T). There are many applications that require no heatsink to keep the LM2575 junction temperature within the allowed operating range. The TO-220 package can be used without a heatsink for ambient temperatures up to approximately 50C (depending on the output voltage and load current). Higher ambient temperatures require some heatsinking, either to the printed circuit (PC) board or an external heatsink. The Surface Mount Package D 2PAK and its Heatsinking The other type of package, the surface mount D2PAK, is designed to be soldered to the copper on the PC board. The copper and the board are the heatsink for this package and the other heat producing components, such as the catch diode and inductor. The PC board copper area that the package is soldered to should be at least 0.4 in2 (or 100 mm2) and ideally should have 2 or more square inches (1300 mm2) of 0.0028 inch copper. Additional increasing of copper area beyond approximately 3.0 in2 (2000 mm2) will not improve heat dissipation significantly. If further thermal improvements are needed, double sided or multilayer PC boards with large copper areas should be considered. Thermal Analysis and Design UNFILTERED OUTPUT VOLTAGE VERTICAL RESOLUTION: 20 mV/DIV FILTERED OUTPUT VOLTAGE HORIZONTAL TIME BASE: 10 ms/DIV Figure 24. Output Ripple Voltage Waveforms Minimizing the Output Ripple In order to minimize the output ripple voltage it is possible to enlarge the inductance value of the inductor L1 and/or to use a larger value output capacitor. There is also another way to smooth the output by means of an additional LC filter (20 mH, 100 mF), that can be added to the output (see Figure 33) to further reduce the amount of output ripple and transients. With such a filter it is possible to reduce the output ripple voltage transients 10 times or more. Figure 24 shows the difference between filtered and unfiltered output waveforms of the regulator shown in Figure 33. The upper waveform is from the normal unfiltered output of the converter, while the lower waveform shows the output ripple voltage filtered by an additional LC filter. The following procedure must be performed to determine whether or not a heatsink will be required. First determine: 1. PD(max) maximum regulator power dissipation in the application. 2. TA(max) maximum ambient temperature in the application. 3. TJ(max) maximum allowed junction temperature (125C for the LM2575). For a conservative design, the maximum junction temperature should not exceed 110C to assure safe operation. For every additional 10C temperature rise that the junction must withstand, the estimated operating lifetime of the component is halved. 4. RqJC package thermal resistance junction-case. 5. RqJA package thermal resistance junction-ambient. (Refer to Absolute Maximum Ratings in this data sheet or RqJC and RqJA values). The following formula is to calculate the total power dissipated by the LM2575: PD = (Vin x IQ) + d x ILoad x Vsat where d is the duty cycle and for buck converter http://onsemi.com 17 LM2575 V t d + on + O , V T in Unregulated DC Input 12 V to 25 V Cin 100 mF /50 V Feedback +Vin 1 3 GND 5 4 LM2575-12 Output 2 ON/OFF L1 100 mH D1 1N5819 Cout 1800 mF /16 V Regulated Output -12 V @ 0.35 A IQ Vin VO ILoad (quiescent current) and Vsat can be found in the LM2575 data sheet, is minimum input voltage applied, is the regulator output voltage, is the load current. The dynamic switching losses during turn-on and turn-off can be neglected if proper type catch diode is used. Packages Not on a Heatsink (Free-Standing) For a free-standing application when no heatsink is used, the junction temperature can be determined by the following expression: TJ = (RqJA) (PD) + TA Figure 25. Inverting Buck-Boost Regulator Using the LM2575-12 Develops -12 V @ 0.35 A ADDITIONAL APPLICATIONS Inverting Regulator where (RqJA)(PD) represents the junction temperature rise caused by the dissipated power and TA is the maximum ambient temperature. Packages on a Heatsink If the actual operating junction temperature is greater than the selected safe operating junction temperature determined in step 3, than a heatsink is required. The junction temperature will be calculated as follows: TJ = PD (RqJA + RqCS + RqSA) + TA where RqJC is the thermal resistance junction-case, RqCS is the thermal resistance case-heatsink, RqSA is the thermal resistance heatsink-ambient. If the actual operating temperature is greater than the selected safe operating junction temperature, then a larger heatsink is required. Some Aspects That can Influence Thermal Design It should be noted that the package thermal resistance and the junction temperature rise numbers are all approximate, and there are many factors that will affect these numbers, such as PC board size, shape, thickness, physical position, location, board temperature, as well as whether the surrounding air is moving or still. Other factors are trace width, total printed circuit copper area, copper thickness, single- or double-sided, multilayer board, the amount of solder on the board or even color of the traces. The size, quantity and spacing of other components on the board can also influence its effectiveness to dissipate the heat. An inverting buck-boost regulator using the LM2575-12 is shown in Figure 25. This circuit converts a positive input voltage to a negative output voltage with a common ground by bootstrapping the regulators ground to the negative output voltage. By grounding the feedback pin, the regulator senses the inverted output voltage and regulates it. In this example the LM2575-12 is used to generate a -12 V output. The maximum input voltage in this case cannot exceed +28 V because the maximum voltage appearing across the regulator is the absolute sum of the input and output voltages and this must be limited to a maximum of 40 V. This circuit configuration is able to deliver approximately 0.35 A to the output when the input voltage is 12 V or higher. At lighter loads the minimum input voltage required drops to approximately 4.7 V, because the buck-boost regulator topology can produce an output voltage that, in its absolute value, is either greater or less than the input voltage. Since the switch currents in this buck-boost configuration are higher than in the standard buck converter topology, the available output current is lower. This type of buck-boost inverting regulator can also require a larger amount of startup input current, even for light loads. This may overload an input power source with a current limit less than 1.5 A. Such an amount of input startup current is needed for at least 2.0 ms or more. The actual time depends on the output voltage and size of the output capacitor. Because of the relatively high startup currents required by this inverting regulator topology, the use of a delayed startup or an undervoltage lockout circuit is recommended. http://onsemi.com 18 LM2575 Using a delayed startup arrangement, the input capacitor can charge up to a higher voltage before the switch-mode regulator begins to operate. The high input current needed for startup is now partially supplied by the input capacitor Cin. Design Recommendations: +Vin +Vin 1 Cin R1 100 mF 47 k LM2575-XX The inverting regulator operates in a different manner than the buck converter and so a different design procedure has to be used to select the inductor L1 or the output capacitor Cout. The output capacitor values must be larger than is normally required for buck converter designs. Low input voltages or high output currents require a large value output capacitor (in the range of thousands of mF). The recommended range of inductor values for the inverting converter design is between 68 mH and 220 mH. To select an inductor with an appropriate current rating, the inductor peak current has to be calculated. The following formula is used to obtain the peak inductor current: I (V ) |V |) O ) V in x t on [ Load in 2L 1 V in |V | O where t on + x 1 , and f osc + 52 kHz. V ) |V | f osc in O I peak 5.0 V 0 On Shutdown Input Off R3 470 5 ON/OFF 3 GND R2 47 k -Vout MOC8101 NOTE: This picture does not show the complete circuit. Figure 27. Inverting Buck-Boost Regulator Shut Down Circuit Using an Optocoupler With the inverting configuration, the use of the ON/OFF pin requires some level shifting techniques. This is caused by the fact, that the ground pin of the converter IC is no longer at ground. Now, the ON/OFF pin threshold voltage (1.4 V approximately) has to be related to the negative output voltage level. There are many different possible shut down methods, two of them are shown in Figures 27 and 28. +V 0 On R2 5.6 k +Vin Cin 100 mF Q1 2N3906 5 +Vin 1 LM2575-XX Off Shutdown Input Under normal continuous inductor current operating conditions, the worst case occurs when Vin is minimal. Note that the voltage appearing across the regulator is the absolute sum of the input and output voltage, and must not exceed 40 V. Unregulated DC Input 12 V to 25 V Cin C1 100 mF /50 V 0.1 mF Feedback +Vin 1 5 R1 47 k ON/OFF 3 LM2575-12 4 Output 2 GND D1 1N5819 R2 47 k Cout 1800 mF /16 V L1 100 mH ON/OFF 3 R1 12 k GND -Vout NOTE: This picture does not show the complete circuit. Regulated Output -12 V @ 0.35 A Figure 28. Inverting Buck-Boost Regulator Shut Down Circuit Using a PNP Transistor Negative Boost Regulator Figure 26. Inverting Buck-Boost Regulator with Delayed Startup It has been already mentioned above, that in some situations, the delayed startup or the undervoltage lockout features could be very useful. A delayed startup circuit applied to a buck-boost converter is shown in Figure 26. Figure 32 in the "Undervoltage Lockout" section describes an undervoltage lockout feature for the same converter topology. This example is a variation of the buck-boost topology and is called a negative boost regulator. This regulator experiences relatively high switch current, especially at low input voltages. The internal switch current limiting results in lower output load current capability. The circuit in Figure 29 shows the negative boost configuration. The input voltage in this application ranges from -5.0 V to -12 V and provides a regulated -12 V output. http://onsemi.com 19 LM2575 If the input voltage is greater than -12 V, the output will rise above -12 V accordingly, but will not damage the regulator. cause some problems by coupling the ripple into the ON/OFF pin, the regulator could be switched periodically on and off with the line (or double) frequency. 4 +Vin 1 Cin 100 mF /50 V 3 GND 5 LM2575-12 Feedback Output 2 ON/OFF D1 1N5817 Cout 1000 mF /16 V +Vin +Vin 1 C1 0.1 mF LM2575-XX Regulated Output Vout = -12 V 5 ON/OFF 3 GND Cin 100 mF R1 47 k L1 Unregulated DC Input -Vin = -5.0 V to -12 V 150 mH Load Current from 200 mA for Vin = -5.2 V to 500 mA for Vin = -7.0 V R2 47 k NOTE: This picture does not show the complete circuit. Figure 30. Delayed Startup Circuitry Figure 29. Negative Boost Regulator Undervoltage Lockout Design Recommendations: The same design rules as for the previous inverting buck-boost converter can be applied. The output capacitor Cout must be chosen larger than would be required for a standard buck converter. Low input voltages or high output currents require a large value output capacitor (in the range of thousands of mF). The recommended range of inductor values for the negative boost regulator is the same as for inverting converter design. Another important point is that these negative boost converters cannot provide current limiting load protection in the event of a short in the output so some other means, such as a fuse, may be necessary to provide the load protection. Delayed Startup Some applications require the regulator to remain off until the input voltage reaches a certain threshold level. Figure 31 shows an undervoltage lockout circuit applied to a buck regulator. A version of this circuit for buck-boost converter is shown in Figure 32. Resistor R3 pulls the ON/OFF pin high and keeps the regulator off until the input voltage reaches a predetermined threshold level, which is determined by the following expression: V th [V Z1 (Q1) ) 1 ) R2 V R1 BE +Vin +Vin 1 LM2575-5.0 There are some applications, like the inverting regulator already mentioned above, which require a higher amount of startup current. In such cases, if the input power source is limited, this delayed startup feature becomes very useful. To provide a time delay between the time the input voltage is applied and the time when the output voltage comes up, the circuit in Figure 30 can be used. As the input voltage is applied, the capacitor C1 charges up, and the voltage across the resistor R2 falls down. When the voltage on the ON/OFF pin falls below the threshold value 1.4 V, the regulator starts up. Resistor R1 is included to limit the maximum voltage applied to the ON/OFF pin, reduces the power supply noise sensitivity, and also limits the capacitor C1 discharge current, but its use is not mandatory. When a high 50 Hz or 60 Hz (100 Hz or 120 Hz respectively) ripple voltage exists, a long delay time can R2 10 k R3 47 k Cin 100 mF 5 ON/OFF 3 GND Z1 1N5242B Q1 2N3904 R1 10 k Vth 13 V NOTE: This picture does not show the complete circuit. Figure 31. Undervoltage Lockout Circuit for Buck Converter http://onsemi.com 20 LM2575 Adjustable Output, Low-Ripple Power Supply +Vin +Vin 1 R2 15 k R3 68 k Cin 100 mF 5 LM2575-5.0 ON/OFF 3 GND A 1.0 A output current capability power supply that features an adjustable output voltage is shown in Figure 33. This regulator delivers 1.0 A into 1.2 V to 35 V output. The input voltage ranges from roughly 8.0 V to 40 V. In order to achieve a 10 or more times reduction of output ripple, an additional L-C filter is included in this circuit. Z1 1N5242B Q1 2N3904 R1 15 k Vth 13 V Vout = -5.0 V NOTE: This picture does not show the complete circuit. Figure 32. Undervoltage Lockout Circuit for Buck-Boost Converter Feedback Unregulated DC Input + +Vin 1 LM2575-Adj Output 3 Cin 100 mF /50 V GND 5 2 ON/OFF 4 L1 150 mH R2 50 k D1 1N5819 Cout 2200 mF C1 100 mF R1 1.1 k L2 20 mH Regulated Output Voltage 1.2 V to 35 V @1.0 A Optional Output Ripple Filter Figure 33. Adjustable Power Supply with Low Ripple Voltage R JA, THERMAL RESISTANCE PD(max) for TA = 50C 70 60 50 40 RqJA 30 0 5.0 10 15 20 L, LENGTH OF COPPER (mm) Free Air Mounted Vertically 3.0 2.0 oz. Copper L 2.5 2.0 1.5 1.0 Minimum Size Pad L 25 30 Figure 34. D2PAK Thermal Resistance and Maximum Power Dissipation versus P.C.B. Copper Length http://onsemi.com 21 PD, MAXIMUM POWER DISSIPATION (W) 80 JUNCTION-TO-AIR ( C/W) 3.5 IIII IIII IIII IIII LM2575 THE LM2575-5.0 STEP-DOWN VOLTAGE REGULATOR WITH 5.0 V @ 1.0 A OUTPUT POWER CAPABILITY. TYPICAL APPLICATION WITH THROUGH-HOLE PC BOARD LAYOUT Feedback Unregulated DC Input +Vin = +7.0 V to +40 V +Vin LM2575-5.0 1 3 C1 100 mF /50 V GND 5 Output 2 ON/OFF 4 L1 330 mH Regulated Output +Vout1 = 5.0 V @ 1.0 A J1 D1 1N5819 Cout 330 mF /16 V GNDout GNDin C1 C2 D1 L1 - - - - 100 mF, 50 V, Aluminium Electrolytic 330 mF, 16 V, Aluminium Electrolytic 1.0 A, 40 V, Schottky Rectifier, 1N5819 330 mH, Tech 39: 77 458 BV, Toroid Core, Through-Hole, Pin 3 = Start, Pin 7 = Finish Figure 35. Schematic Diagram of the LM2575-5.0 Step-Down Converter GNDin C1 U1 LM2575 GNDout J1 L1 D1 C2 DC-DC Converter +Vin NOTE: Not to scale. +Vout1 NOTE: Not to scale. Figure 36. Printed Circuit Board Component Side Figure 37. Printed Circuit Board Copper Side http://onsemi.com 22 LM2575 THE LM2575-ADJ STEP-DOWN VOLTAGE REGULATOR WITH 8.0 V @ 1.0 A OUTPUT POWER CAPABILITY. TYPICAL APPLICATION WITH THROUGH-HOLE PC BOARD LAYOUT Regulated Output Unfiltered Vout1 = 8.0 V @1.0 A 4 Unregulated DC Input +Vin = +10 V to + 40 V +Vin 1 LM2575-Adj Output 3 C1 100 mF /50 V GND 5 2 ON/OFF Feedback L1 330 mH L2 25 mH Regulated Output Filtered Vout2 = 8.0 V @1.0 A R2 10 k D1 1N5819 C2 330 mF /16 V R1 1.8 k C3 100 mF /16 V V C1 C2 C3 D1 L1 L2 R1 R2 - - - - - - - - R2 out + V ref ) 1 ) R1 100 mF, 50 V, Aluminium Electrolytic R1 is between 1.0 k and 5.0 k 330 mF, 16 V, Aluminium Electrolytic 100 mF, 16 V, Aluminium Electrolytic 1.0 A, 40 V, Schottky Rectifier, 1N5819 330 mH, Tech 39: 77 458 BV, Toroid Core, Through-Hole, Pin 3 = Start, Pin 7 = Finish 25 mH, TDK: SFT52501, Toroid Core, Through-Hole 1.8 k 10 k Vref = 1.23 V Figure 38. Schematic Diagram of the 8.0 V @ 1.0 V Step-Down Converter Using the LM2575-Adj (An additional LC filter is included to achieve low output ripple voltage) GNDin C1 L1 U1 LM2575 C2 D1 J1 GNDout C3 L2 +Vin R2 R1 NOTE: Not to scale. +Vout2 +Vout1 NOTE: Not to scale. Figure 39. PC Board Component Side Figure 40. PC Board Copper Side References * * * * National Semiconductor LM2575 Data Sheet and Application Note National Semiconductor LM2595 Data Sheet and Application Note Marty Brown "Practical Switching Power Supply Design", Academic Press, Inc., San Diego 1990 Ray Ridley "High Frequency Magnetics Design", Ridley Engineering, Inc. 1995 http://onsemi.com 23 LM2575 ORDERING INFORMATION Device LM2575TV-ADJ LM2575TV-ADJG LM2575T-ADJ LM2575D2T-ADJ LM2575D2T-ADJR4 LM2575TV-3.3 LM2575T-3.3 LM2575D2T-3.3 LM2575D2T-3.3R4 LM2575TV-5 LM2575TV-5G LM2575T-5 LM2575D2T-5 LM2575D2T-5R4 LM2575TV-12 LM2575T-12 LM2575D2T-12 LM2575D2T-12R4 LM2575TV-15 LM2575T-15 LM2575D2T-15 LM2575D2T-15R4 15 V TJ = -40 to +125C 40 t 125C 12 V TJ = -40 to +125C 5.0 50V 3.3 33V TJ = -40 to +125C 40 1.23 t 1 23 V to 37 V TJ = -40 to +125C 40 t 125C Nominal Output Voltage Operating Temperature Range Package TO-220 (Vertical Mount) TO-220 (Vertical Mount) (Pb-Free) TO-220 (Straight Lead) D2PAK (Surface Mount) D2PAK (Surface Mount) TO-220 (Vertical Mount) TO-220 (Straight Lead) D2PAK (Surface Mount) 800 Tape & Reel 50 Units/Rail 50 Units/Rail 50 Units/Rail 50 Units/Rail 800 Tape & Reel Shipping 50 Units/Rail 50 Units/Rail D2PAK (Surface Mount) TO-220 (Vertical Mount) TO-220 (Vertical Mount) (Pb-Free) TO-220 (Straight Lead) D2PAK (Surface Mount) D2PAK (Surface Mount) TO-220 (Vertical Mount) TO-220 (Straight Lead) D2PAK (Surface Mount) D2PAK (Surface Mount) TO-220 (Vertical Mount) TO-220 (Straight Lead) D2PAK (Surface Mount) D2PAK (Surface Mount) 50 Units/Rail 800 Tape & Reel 50 Units/Rail 800 Tape & Reel 50 Units/Rail 800 Tape & Reel For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D. MARKING DIAGRAMS TO-220 TV SUFFIX CASE 314B TO-220 T SUFFIX CASE 314D D2PAK D2T SUFFIX CASE 936A LM 2575T-xxx AWLYWW LM 2575T-xxx AWLYWW LM 2575-xxx AWLYWW 1 1 5 1 5 5 xxx A WL Y WW = 3.3, 5.0, 12, 15, or ADJ = Assembly Location = Wafer Lot = Year = Work Week http://onsemi.com 24 LM2575 PACKAGE DIMENSIONS TO-220 TV SUFFIX CASE 314B-05 ISSUE J Q B -P- C OPTIONAL CHAMFER E U K F A S L W V NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION D DOES NOT INCLUDE INTERCONNECT BAR (DAMBAR) PROTRUSION. DIMENSION D INCLUDING PROTRUSION SHALL NOT EXCEED 0.043 (1.092) MAXIMUM. DIM A B C D E F G H J K L N Q S U V W INCHES MIN MAX 0.572 0.613 0.390 0.415 0.170 0.180 0.025 0.038 0.048 0.055 0.850 0.935 0.067 BSC 0.166 BSC 0.015 0.025 0.900 1.100 0.320 0.365 0.320 BSC 0.140 0.153 --- 0.620 0.468 0.505 --- 0.735 0.090 0.110 MILLIMETERS MIN MAX 14.529 15.570 9.906 10.541 4.318 4.572 0.635 0.965 1.219 1.397 21.590 23.749 1.702 BSC 4.216 BSC 0.381 0.635 22.860 27.940 8.128 9.271 8.128 BSC 3.556 3.886 --- 15.748 11.888 12.827 --- 18.669 2.286 2.794 5X J T H N -T- SEATING PLANE G 5X 0.24 (0.610) M D M 0.10 (0.254) TP M TO-220 T SUFFIX CASE 314D-04 ISSUE E -T- -Q- B C E SEATING PLANE NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION D DOES NOT INCLUDE INTERCONNECT BAR (DAMBAR) PROTRUSION. DIMENSION D INCLUDING PROTRUSION SHALL NOT EXCEED 10.92 (0.043) MAXIMUM. DIM A B C D E G H J K L Q U INCHES MIN MAX 0.572 0.613 0.390 0.415 0.170 0.180 0.025 0.038 0.048 0.055 0.067 BSC 0.087 0.112 0.015 0.025 0.990 1.045 0.320 0.365 0.140 0.153 0.105 0.117 MILLIMETERS MIN MAX 14.529 15.570 9.906 10.541 4.318 4.572 0.635 0.965 1.219 1.397 1.702 BSC 2.210 2.845 0.381 0.635 25.146 26.543 8.128 9.271 3.556 3.886 2.667 2.972 U K 12345 A L G D 5 PL J H M 0.356 (0.014) M TQ http://onsemi.com 25 LM2575 PACKAGE DIMENSIONS D2PAK D2T SUFFIX CASE 936A-02 ISSUE B -T- A K B 12345 OPTIONAL CHAMFER TERMINAL 6 E U V S H M L NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. TAB CONTOUR OPTIONAL WITHIN DIMENSIONS A AND K. 4. DIMENSIONS U AND V ESTABLISH A MINIMUM MOUNTING SURFACE FOR TERMINAL 6. 5. DIMENSIONS A AND B DO NOT INCLUDE MOLD FLASH OR GATE PROTRUSIONS. MOLD FLASH AND GATE PROTRUSIONS NOT TO EXCEED 0.025 (0.635) MAXIMUM. INCHES MIN MAX 0.386 0.403 0.356 0.368 0.170 0.180 0.026 0.036 0.045 0.055 0.067 BSC 0.539 0.579 0.050 REF 0.000 0.010 0.088 0.102 0.018 0.026 0.058 0.078 5 _ REF 0.116 REF 0.200 MIN 0.250 MIN MILLIMETERS MIN MAX 9.804 10.236 9.042 9.347 4.318 4.572 0.660 0.914 1.143 1.397 1.702 BSC 13.691 14.707 1.270 REF 0.000 0.254 2.235 2.591 0.457 0.660 1.473 1.981 5 _ REF 2.946 REF 5.080 MIN 6.350 MIN D 0.010 (0.254) M T N G R P C DIM A B C D E G H K L M N P R S U V ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. "Typical" parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including "Typicals" must be validated for each customer application by customer's technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner. PUBLICATION ORDERING INFORMATION LITERATURE FULFILLMENT: Literature Distribution Center for ON Semiconductor P.O. Box 5163, Denver, Colorado 80217 USA Phone: 303-675-2175 or 800-344-3860 Toll Free USA/Canada Fax: 303-675-2176 or 800-344-3867 Toll Free USA/Canada Email: orderlit@onsemi.com N. American Technical Support: 800-282-9855 Toll Free USA/Canada Japan: ON Semiconductor, Japan Customer Focus Center 2-9-1 Kamimeguro, Meguro-ku, Tokyo, Japan 153-0051 Phone: 81-3-5773-3850 ON Semiconductor Website: http://onsemi.com Order Literature: http://www.onsemi.com/litorder For additional information, please contact your local Sales Representative. http://onsemi.com 26 LM2575/D |
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